Thursday, October 15, 2009

Re: Light-Sport Aircraft Yahoo group Re: otherLSAtrainers



Hello
Spray in a mould may be slightly simplified. I saw a video of the building of Mosquito fighter bombers in WWII. They were pretty much plastic (urea formaldehyde) with celulose (timber ply) reinforcing. They were hand laid at a fast pace over a buck.They were fast with twin Merlins
 Ill dig up the video if anyone wants to see it
Peter

--- On Fri, 10/16/09, r <lightflyer@adelphia.net> wrote:

From: r <lightflyer@adelphia.net>
Subject: Light-Sport Aircraft Yahoo group Re: otherLSAtrainers
To: Sport_Aircraft@yahoogroups.com
Date: Friday, October 16, 2009, 5:27 AM

 



--- In Sport_Aircraft@ yahoogroups. com, "dongeneda2000" <DonGeneda@. ..> wrote:
>
>
>
> You are correct of course, I was using the term spray into a mold as an oversimplication of making parts.
>

Yeah, an oversimplifiaction fer shure! :)

BUT... now you probably see why composite airplanes are still more expensive to develope and build... And why they are extremely expensive to own once you factor in a major repair or two into the lifetime of the plane.

Rick

> --- In Sport_Aircraft@ yahoogroups. com, "r" <lightflyer@ > wrote:
> >
> >
> >
> > --- In Sport_Aircraft@ yahoogroups. com, "dongeneda2000" <DonGeneda@> wrote:
> > >
> > >
> > >
> > > And of course the Sport Cruiser is a conventional aluminum construction, FAR more labor intensive than say the very similar
> > > Stingsport, a composite "spray into a mold" that should be far cheaper, but it isn't.
> > > >
> >
> > "Spray into a mold" WOULD be cheep!
> > But we don't build airplanes with chop-guns like we used to do with boats. Thay are all laid-up by hand, paying close attention to the orientation of the plys, the number of layers, type of resins used, and frequently autclaves are needed to get that nice strong-yet-lightwei ght structure that composites promise.
> >
> > I've had quite a bit of experience doing composite repairs on a LARGE Carbon-fibre airplane. They are terribly time consuming, extremely precise in their execution, and required ultrasound equipment to verify that the repair was done properly. I wouldn't want to do it "in the field".
> >
> > I like the IDEA of composite airplanes, but they haven't proven to be as practical in real-life.
> >
> > Rick
> >
>



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